High Heat Loads
- BAC’s products are designed to meet the heat rejection requirements typical of melting, casting, rolling, and finishing processes
- Delivers efficient, dependable heat rejection to protect equipment
- Helps maintain throughput and process stability
Supporting Complex Operations with Scalable Design
- Dedicated cooling solutions to support multiple, interconnected production stages
- Products that prevent cross‑contamination between process loops
- Capacity that can scale with production growth
- Cooling infrastructure aligned with long‑term expansion and production goals
Managing Challenging Water Conditions
- Designed to handle clean water and contact water containing scale, oil, grease, and other contaminants
- Built for the rugged, industrial environments
- Operates reliably when paired with effective water treatment strategies
Production Process Stages
Efficient cooling is critical at every stage of metal production to maintain product quality, protect equipment, and ensure continuous operation. Each process has unique requirements for water quality, temperature control, and system design.
- Melting: Requires non-contact water for furnace jackets, water cooled ductwork, and machine cooling, typically provided to prevent contamination and protect sensitive equipment.
- Casting: Uses clean water for molds and machine cooling, managed through open recirculating systems designed to handle dirty water and contaminants.
- Hot Rolling: Needs contact water cooling for hot rolling mills, supported by high-capacity systems to manage large volumes of high-temperature, dirty water.
- Finishing: Involves non-contact water for annealing and auxiliary systems, requiring separate cooling loops to maintain process integrity.
- Machine Cooling & Auxiliary Equipment: Compressors, hydraulics, and drives depend on non-contact water cooling, typically delivered through closed-loop systems for clean water and equipment protection.
How Our Products Support You
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Series 5000 Industrial Grade Modular Cooling Tower
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Series 3000 Cooling Tower
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FXV Closed Circuit Cooling Tower
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HXV Hybrid Cooler
Series 5000 Industrial Grade Modular Cooling Tower
Series 5000 Industrial Grade Modular Cooling Tower
Designed for heavy‑duty primary metals applications, the Series 5000 delivers scalable, factory‑assembled performance for facilities demanding flexibility and reliability.
- Contact water solution ideal for caster runout and hot rolling mill
- Modular design enables phased capacity growth as production expands
- Handles high heat loads common with continuous casters and hot rolling mills
- Industrial grade construction built for harsh environments
- Simplified maintenance access with a crossflow design to reduce downtime
- Optimized energy efficiency to lower operating cost
Series 3000 Cooling Tower
FXV Closed Circuit Cooling Tower
HXV Hybrid Cooler
Frequently Asked Questions for Primary Metal Cooling
- What is the difference between contact water and non‑contact water?
Contact water comes into direct contact with the product or process (such as casting molds or rolling mills) and often contains contaminants such as scale, oil, and grease. Non‑contact water is isolated from the product (such as furnace cooling or machine cooling) and is kept clean to protect equipment and maintain efficiency. - What are the benefits of modular cooling towers versus field‑erected towers?
Modular cooling towers offer faster lead times and installation, factory‑controlled quality, scalable capacity, and reduced on‑site labor compared to field‑erected towers. Their modular design supports phased installation, built‑in redundancy, and easier maintenance, allowing facilities to add capacity incrementally while reducing operational risk and keep metal production lines running with minimal interruptions. - What cooling solutions are best for dirty or contact water?
BAC’s series 5000 tower is well suited for contact water applications are well‑suited for processes with scale, oil, grease, and solids, especially when paired with proper water treatment and filtration. - Can a modular cooling tower be placed over an existing concrete cold water basin?
Yes. Modular cooling towers can be installed over an existing concrete cold water basin, allowing facilities to reuse existing return piping with minimal inlet piping modifications and continue using the current chemical treatment system, subject to confirmation by a local water treatment expert. - What types of cooling solutions does BAC offer for primary metals applications?
BAC offers a broad portfolio of factory‑assembled, modular cooling solutions, including open cooling towers and closed circuit fluid coolers, designed to support both contact and non‑contact water cooling projects in demanding primary metals operations. These proven solutions deliver scalable performance, reduced installation time, and reliable operation in harsh industrial environments. For large scale projects, BAC works closely with customers to evaluate project requirements and determine the best overall approach to meet specific performance, footprint, and operating needs. Contact our industrial team to discuss your application and learn more about solutions available.